Shipment Case | 1000 High Speed Buncher Delivered to South America
Country
South America
Equipment
1000 High Speed Buncher and supporting equipment
Cable type
Low-voltage power cables
Background
A cable manufacturer in Brazil planned to expand its conductor production capacity for low-voltage cable applications. The customer required a stable and high-speed bunching solution capable of handling multiple copper wire specifications while maintaining consistent twisting quality during continuous operation.
The project focused on improving production efficiency, twist stability, and overall operational reliability for daily manufacturing.
Equipment Supplied
CABMAC supplied one set of 1000 High Speed Buncher, model CM-HSB1000, including:
-
High-speed bunching main unit
-
Bow-type stranding structure
-
Automatic tension control system
-
Integrated PLC and inverter control system
-
Soundproof safety enclosure with observation window
-
Electric hydraulic lifting system for reel handling
Wire Type
The machine is designed for bunching of:
-
Bare copper wire
-
Tinned copper wire
-
Copper clad aluminum wire
-
Enameled wire
-
Alloy wire
Applicable conductor size range:
-
Single wire diameter: Φ0.3 - Φ2.14 mm
-
Finished conductor cross section: 6 - 25 mm²
Customer Challenge
The customer aimed to achieve:
-
Stable high-speed operation without wire jumping
-
Uniform twisting pitch across long production runs
-
Reliable tension control from empty reel to full reel
-
Reduced vibration and noise during operation
-
Safe operation with full enclosure protection
In addition, smooth reel lifting and easier daily operation were important requirements for shop-floor efficiency.
CABMAC Solution
CABMAC supplied the CM-HSB1000 High Speed Buncher, designed with:
-
Synchronous belt transmission system, ensuring accurate pitch and clean operation without oil contamination
-
Automatic tension control, with PLC-controlled magnetic powder clutch continuously tracking tension changes during winding
-
Bow belt wire-passing structure, minimizing wire scratching and instability caused by air resistance at high speed
-
Aynamic-balacnced spindke and rotating arms, maintaining stable operation with noise level below 82 dB
-
Touch-screen HMI, enabling intuitive parameter setting, pitch adjustment, alarm monitoring, and production tracking
-
Electric hydraulic lifting system, simplifying reel loading and unloading operations
These features ensure stable twisting quality and reliable daily production performance.
Results & Customer Feedback
After factory testing and shipment preparation, the customer confirmed satisfaction with:
-
Stable mechanical structure
-
Clear and user-friendly control interface
-
Complete safety enclosure design
-
Practical configuration for copper conductor bunching
The equipment was shipped to Brazil ready for installation and commissioning, supporting the customer’s local production expansion plan.
Next Step
If you are planning a conductor bunching project, CABMAC can recommend a suitable configuration based on:
-
Wire material and diameter
-
Required conductor cross section
-
Target twisting pitch
-
Production speed and plant layout
Our engineering team provides complete technical support from machine selection to commissioning.
Email: info@cabmac.com
Tel: +86-519-88179989
Mobile: +86 13337881658
+86 18796986146
Address: 902-5, No.16 Longcang Road Tianning District, Changzhou, Jiangsu, 21300, China
Powered by: www.300.cn 丨 SEO 丨Privacy Policy