Copper & Aluminum rod
Overview
Copper and aluminum rods are the primary raw materials for wire and cable manufacturing and are widely used in electric power, construction, energy, automotive, electronics, and other industrial fields. With the continuous development of infrastructure, energy transmission, and manufacturing industries, the demand for copper and aluminum rods remains stable and growing.
CABMAC focuses on providing reliable copper and aluminum rod production solutions, covering equipment supply, process design, testing configuration, and technical support. By combining stable equipment performance with proven process routes, CABMAC supports customers in establishing efficient and sustainable rod production lines.
Raw Material Selection
There are two main raw material options for copper rod production: electrolytic copper and scrap copper. Both can be processed into copper rods through continuous casting and rolling technology.
Electrolytic Copper
Electrolytic copper is traditionally used as raw material for copper rod production due to its high purity, stable quality, and convenient process control. It does not require complex refining steps and ensures consistent molten copper quality, making it suitable for producing high-quality copper rods.
Scrap Copper
With increasing resource costs and environmental requirements, scrap copper recycling has become an important option for copper rod production. Through appropriate refining and process control, scrap copper can be efficiently recycled and converted into qualified copper rods. This approach helps reduce production costs and environmental impact while improving resource utilization.
Regardless of the raw material selection, CABMAC can provide matching process solutions and equipment configurations, and assist customers in selecting the most suitable production route based on market conditions, regional characteristics, and application requirements.
Production Process
The typical copper rod production process is as follows:
When Electrolytic Copper Is Used
When Scrap Copper Is Used
When scrap copper is used as raw material, first-grade or above-grade scrap copper can be applied. A typical reference mixing ratio is 60% first-grade scrap copper and 40% second-grade scrap copper, subject to actual process control requirements.
CABMAC Turnkey-Oriented Solution Capability
CABMAC provides turnkey-oriented solutions for copper and aluminum rod production, covering the entire production chain from raw material handling to finished rod coiling.
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The solution scope includes: ▪ Overall production process design and line planning ▪ Main equipment configuration for melting, casting, rolling, and coiling ▪ Testing equipment for quality control and performance verification ▪ Auxiliary equipment and environmental protection systems ▪ Installation, commissioning, and technical training support |
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Main Production Equipment (1) Production Equipment ▪ Shaft furnace / Reverberatory furnace (multiple sets optional) ▪ Continuous casting and rolling line ▪ Traction device ▪ Roller shears ▪ Scrap straightening machine ▪ Burr shaver ▪ Continuous rolling machine ▪ Rolling mill stand (horizontal roller racks, vertical roller racks, frame roller racks) ▪ Cooling device ▪ Coiler device ▪ Testing Equipment |
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Main Production Equipment (2) Testing Equipment ① Resistance tester ② Tensile testing machine ▪ Torsion testing machine ▪ Oxygen analyzer ▪ Spectrum analyzer ▪ Auxiliary & Environmental Protection Equipment (3) Auxiliary Equipment ▪ Hydraulic baler ▪ Cooling tower ▪ Air compressor ▪ Hoffman filtration system (4) Environmental Protection Equipment ▪ Bag filtering dust precipitation system |
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Technical Services by CABMAC
Technical Services
CABMAC provides comprehensive technical services, including:
▪ Site planning, including cooling systems, gas supply systems, power supply systems, equipment layout, and plant layout
▪ Technical documentation, such as operating manuals, electrical diagrams, and pipeline documents
▪ Installation and commissioning, including no-load and load commissioning with on-site engineering support
▪ Trial production support and operator training
▪ Process optimization guidance, including raw material ratio, equipment maintenance, production process control (temperature control, casting speed, rolling speed, etc.)
▪ Value-added services, such as technical consultation, equipment upgrading, and production expansion support
With a strong understanding of copper and aluminum rod production processes and continuous casting and rolling technology, CABMAC delivers stable, efficient, and scalable solutions for rod manufacturing. By integrating equipment supply, process design, and technical services, CABMAC helps customers build competitive and sustainable production lines.
For more information about CABMAC copper and aluminum rod solutions, please feel free to contact us.
Contact Us Now
Have you prepared to discuss the matter related to the Copper & Aluminum rod ?
Email: info@cabmac.com
Tel: +86-519-88179989
Mobile: +86 13337881658
+86 18796986146
Address: 902-5, No.16 Longcang Road Tianning District, Changzhou, Jiangsu, 21300, China
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